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Industrial mixing solutions › Plough Mixers

Plough Mixers
for Fast, Intensive
Mixing

PerMix plough mixers use plough-shaped tools to create rapid three-dimensional particle movement for cohesive powders, liquid addition, coating and deagglomeration.

Proven Technology

Reliable & Durable

For Demanding Industries

North American Support

PerMix industrial plough mixer with access windows, stainless steel vessel and bottom discharge

Mix
Solve
Create
A Brighter
Tomorrow

Key benefits

Why Choose PerMix Plough Mixers

Mechanically fluidized mixing zone

Plough tools lift, divide and project product into an active three-dimensional mixing pattern.

Optional high-speed choppers

Independent choppers can break soft agglomerates and improve liquid distribution.

Fast cycle capability

High circulation intensity can reduce mixing time for demanding powders and coated products.

Large access openings

Flush access doors support inspection, cleaning and maintenance.

Application-specific wear protection

Tooling, liners and materials may be selected for abrasive or corrosive products.

Standard or QuantumX path

Atmospheric non-ASME applications remain standard; regulated or rated systems move to QuantumX.

Common applications

Used Across a Wide Range of Industries

Industrial Mixers for Food & Beverage Manufacturing

Food & Beverage

Sanitary industrial mixers for seasonings, proteins, bakery blends, beverages, dairy powders and functional food ingredients.

Mixers for Pharmaceutical & Nutraceutical Powders

Pharmaceutical & Nutraceutical

Cleanable, documentation-ready blending systems for excipients, active ingredients, supplements, vitamins, minerals and botanical powders.

Industrial Mixers for Chemicals & Specialty Materials

Chemical & Specialty Materials

Robust mixing systems for pigments, additives, catalysts, detergents, coatings, resins and specialty formulations.

Mixers for Plastics, Polymers & Masterbatch

Plastics, Polymers & Masterbatch

Industrial blending for resins, pellets, powders, fillers, stabilizers, pigments and additive packages.

Mixers for Battery & Advanced Materials

Battery & Advanced Materials

Contamination-conscious powder mixing for cathode, anode, conductive, ceramic, carbon and nanostructured materials.

Available configurations

Built for Your Process Requirements

Available configuration

Horizontal Plough Mixer

Cylindrical horizontal vessel with a central shaft and shaped plough tools. This is the standard configuration for fast batch mixing.

  • Cohesive, compacting or difficult-flowing powders
  • Rapid blending with liquid addition or coating
  • Deagglomeration using optional choppers
  • Short cycle times and high batch throughput
Horizontal Plough Mixer

Available configuration

Plough Mixer with Choppers

One or more independently driven high-speed choppers add local shear for deagglomeration, dispersion and liquid incorporation.

  • Cohesive, compacting or difficult-flowing powders
  • Rapid blending with liquid addition or coating
  • Deagglomeration using optional choppers
  • Short cycle times and high batch throughput
Plough Mixer with Choppers

Configurations & options

Built for Your Process Requirements

Standard Industrial Construction

Standard Industrial Construction

Application-specific materials, finish, access and controls are selected around your process.

Low-Pressure Heating & Cooling

Low-Pressure Heating & Cooling

Application-specific materials, finish, access and controls are selected around your process.

Custom Inlets, Outlets & Discharge

Custom Inlets, Outlets & Discharge

Application-specific materials, finish, access and controls are selected around your process.

Sanitary & Easy-Clean Designs

Sanitary & Easy-Clean Designs

Application-specific materials, finish, access and controls are selected around your process.

Low-pressure heating & cooling jackets

Precise Temperature Control

Maintain product quality with low-pressure heating and cooling jackets, ideal for heat-sensitive materials and processes requiring temperature control during mixing.

Jacketed stainless steel mixer vessel

When standard is not enough

Move to QuantumX

For vacuum, pressure, ASME code, ATEX and other specialized requirements, our QuantumX systems deliver custom-engineered solutions for the most demanding applications.

  • Vacuum & pressure rated designs
  • ASME code construction
  • ATEX / hazardous location options
  • Custom engineering and validation support
QuantumX engineered specialty mixer

Configurations Engineered Around the Application.

Primary mixer configuration

Plough Mixers

  • Cohesive, compacting or difficult-flowing powders
  • Rapid blending with liquid addition or coating
  • Deagglomeration using optional choppers
  • Short cycle times and high batch throughput
Plough Mixers with Choppers

Plough Mixers with Choppers

  • High-speed deagglomeration
  • Controlled liquid addition
  • Short intensive cycles
  • Custom wear protection

Process overview

How Plough Mixers Work

  • Mechanically fluidized mixing zone
  • Optional high-speed choppers
  • Fast cycle capability
  • Large access openings
Mixing action diagram

Frequently asked questions

Plough Mixers FAQ

What is a plough mixer?

A plough mixer is a horizontal batch mixer with plough-shaped tools that create rapid radial and axial particle movement. It is also commonly called a ploughshare mixer or plow mixer.

When is a plough mixer better than a ribbon mixer?

A plough mixer is generally preferred when the material is cohesive, liquid addition is substantial, agglomerates must be broken, or a very short intensive cycle is required.

Do all plough mixers need choppers?

No. Choppers are selected when the application needs localized high shear, deagglomeration or improved liquid dispersion.

Can a standard plough mixer include a jacket?

Yes, a standard non-ASME mixer can include a low-pressure heating or cooling jacket. Vacuum, pressure, ASME and ATEX executions are handled under QuantumX.

How is a plough mixer cleaned?

Cleaning access depends on the product and hygiene requirement. Options include large flush doors, removable tools, polished contact surfaces, spray devices and dry-cleaning provisions.

Downloads & resources

Get the Plough Mixers Brochure and Selection Guide

Learn more about models, options, technical specifications and applications.

Get expert advice

Request Engineering Support

Tell us about your application and our mixing experts will help you find the right solution.

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