Technical article
Cohesive Powder Mixing and Deagglomeration
How cohesion, moisture, electrostatics and soft agglomerates influence mixer intensity, chopper selection and batch time.
QuantumX engineered system
QuantumX Double Planetary Mixers
QuantumX double planetary mixers blend and knead viscous products using orbiting tools that sweep the vessel and exchange material continuously.
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Mix
Solve
Create
A Brighter
Tomorrow
Application engineering
Design Basis and Process Considerations
Material Characteristics
Bulk density, particle size, flowability, cohesion, fragility and temperature sensitivity.
Operating Conditions
Batch size, throughput, temperature, vacuum, pressure and environment.
Performance Goals
Uniformity, cycle time, liquid distribution, drying or discharge.
Compliance & Safety
Sanitary design, containment, ATEX, ASME and documentation.
How we engineer the solution
From Process Data to Production Equipment
1. Define the Material
Characterize physical properties and process behavior.
2. Select the Mixing Action
Choose the appropriate agitator, vessel and energy input.
3. Validate the Process
Use calculations, experience and testing where needed.
4. Integrate the System
Controls, feeding, discharge, utilities and documentation.
Frequently asked questions
Engineering FAQ
How does a double planetary mixer differ from a sigma mixer?
Planetary tools sweep a cylindrical vessel and are well suited to viscous batch formulations; sigma blades knead in a trough and can be preferred for very heavy dough-like masses.
Can powder be incorporated into a viscous liquid?
Yes, but feed sequence, dust control, wet-out and torque rise must be evaluated.
Can the batch be discharged automatically?
Press-out systems, follower plates, valves or transfer systems can be integrated based on rheology and packaging needs.
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